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INTRODUCTION

ABOUT NEERAJ

Result driven automation and validation specialist with 9 years of experience in industrial control systems implemented for pharmaceutical and diverse manufacturing industries.

 

  • Highly experienced in SCADA systems design, documentation, development (HMI/PLC programming), commissioning, start-up and troubleshooting.
  • Extensive experience in control systems hardware selection, network architecture design, IT server setup and automation licensing solution.
  • Detailed knowledge of electrical panel designs and other electrical standards (NFPA79 ; UL508A)
  • Extensive experience in pharmaceutical automation systems validation and managing validated systems as per FDA Quality System Regulations.
  • Highly knowledgeable in GMP/GEP/cGMP/GAMP, S88 standard batch system design and 21 CFR part11, 21 CFR part58, 21 CFR parts 210&211 compliance

EXPERIENCE

RECENT WORK

 

Waste water controls for one of the largest food company of North America

Upgraded plant waste water system from a SLC controller to Rockwell/Allen Bradley compact logix. Project included adding VFD control for dosing system, underground sum pumps, Screw press and skimmer motor. Other components included replacing chemical dosing system with a redundant dosing system, new turbidity meter, a new flocullant skid, pH meter and new level sensors for feed tanks and Underground tank. Also programmed new chemical dosing features to PLC and panel view HMI.

Major resposnibitlities and sequence of tasks were as below

  • Project Proposal.
  • Project Setup for company EMS (Tasks & funds allocation).
  • Electrical Scope of Work and Mechanical SOW.
  • Engineering Scope of Work.
  • Project Schdule and planning.
  • Functional Specification.
  • Electrical Drawings and new panels design.
  • Bid walks with electrical and mechanical contractors.
  • Network drawings and IP address assignment for Ethernet IP devices
  • Order Hardware ( Controls, electrical components and new panels)
  • Migrate Controls from SLC 5 to CompactLogix.
  • Converted RSLogix 500 program to .....contd

KEY SKILLS

Technologies and systems

 

Indepth knowledge of Rockwell/Allen Bradley line of products and Wonderware HMI/SCADA systems. Also have good experience with Siemens Control systems and VFD drives.

Detailed products and technologies experience is listed below

 

  • Expertise in Allen Bradley/Rockwell line of products
  • 1756 ControlLogix family controllers, IO modules, Communication Modules, Chasis etc.
  • 1756 GuardLogix controllers
  • 1769 CompactLogix family controllers and IO modules, Expansion Modules
  • Powerflex 525 Drives ( Ethernet , DeviceNet, ControlsNet , Terminal Block IO)
  • 1734 Point IO and 1734 Point GUard IO......contd
  • Good knowledge of Siemens products and technologies
  • Siemens Simatic S7-xxx controllers family
  • Siemens G120 converter and S120 VFD ......contd

 

LATEST NEWS

 

March 2016

Website published

 

April 2017

Wonderware MES notes published

(317) 610-7332

CONTACT DETAILS

San Diego, CA, 92126

ControlsCare