SKILLS & KNOWLEDGE

At Controls Care, our extensive experience across various technologies and roles has allowed us to build a diversified skill set that benefits our clients and projects. Our expertise includes

• SCADA Systems: Design, development, startup, and commissioning of SCADA systems.
• PLC Programming: Advanced knowledge of PLC ladder logic, function block programming, and other IEC 61131-3 standard languages.
• Programming Templates: Development of base programming templates and standard control blocks using object-oriented programming methodologies.
• HMI Graphics and Alarming: Expertise in HMI graphics development, tag databases, alarm configuration, reporting, and historian setup.
• SQL and Database Management: In-depth knowledge of SQL Server, Microsoft Reporting Services, and query writing for efficient data handling.
• Network Architecture: Comprehensive solutions for network architecture, including configuration of STRATIX switches.
• Electrical Standards: Proficiency in electrical panel layouts, schematics, and component selection in compliance with NFPA79 and UL508/UL508A standards.
• ISA-95 Knowledge: Strong understanding of boundaries between enterprise and control systems.
• System Troubleshooting: Skilled in troubleshooting process automation, robotics systems, and packaging lines managed by PLCs.
• Project Leadership: Management of large-scale manufacturing and capacity expansion projects, including oversight of system integrators, electrical and mechanical contractors.
• Project Management: Expertise in project proposals, scopes of work, scheduling, budgeting, resource management, and deliverable tracking.
• Capital Projects and Upgrades: Extensive experience in legacy system migrations, system enhancements, and capital project execution.
• Utilities Systems: Proficient in utilities systems and their integration with manufacturing lines.
• Specification Writing: Strong capabilities in writing User Requirement Specifications, Functional Specifications, and Software Design Specifications.
• Safety and Compliance: Development of safety procedures and OSHA-compliant guidelines for controls equipment.
• Testing and Validation: Expertise in creating and executing installation and operational qualifications for systems.
• Standard Operating Procedures and Training: SOP development and system-level training for engineers, operators, and maintenance personnel.
• Pharmaceutical Compliance: Proven experience in pharmaceutical systems validation and FDA Quality System Regulations compliance.
• MES Systems: Knowledge of MES systems, including performance and operation module implementations.
• GMP Compliance: In-depth understanding of GMP, GEP, cGMP, GAMP, S88 batch standards, and 21 CFR compliance (parts 11, 58, 210, 211).
• Virtualization Technologies: Working knowledge of VMware and vSphere.
• Industrial Communication Protocols: Familiarity with protocols such as DeviceNet, Foundation Fieldbus, Ethernet, RS232, and PROFIBUS.
• Lifecycle Management: Skilled in software and production equipment lifecycle management.
• Programming Languages: Knowledge of .NET and C for code interpretation and minor modifications.
• Track and Trace Systems: Competency in track and trace solutions and vision systems.
• Batch Model Development: Expertise in batch model creation and recipe management.

Controls Care combines technical expertise with industry-specific knowledge to deliver automation solutions that drive productivity, compliance, and operational excellence.